MCD Wire Drawing Dies

Product Introduction

Application

Parameter Table

Product Introduction

MCD Wire Drawing Dies (Monocrystalline Diamond Wire Drawing Dies) uses the die blank material: a single crystal diamond, which is a kind of synthetic diamond under controlled conditions, it has high purity, no impurities and no cracks characteristics. These quality properties also make the life of the wire dies stable and predictable.

Feature:

1. The use of 111-sided synthetic single-crystal diamond as the die black, the production of dies positioning accurate, stable performance

2. Extremely high hardness and wear resistance ensure the long life of the dies

3. Single crystal diamond has excellent thermal performance for high-temperature processing

4. Single crystal diamond is synthetic and it's quality and consistency are guaranteed.

Advantages:

1. High hardness and good wear resistance

2. High efficiency, longer lifetime and more stable performance

3. A wide range of grain and nib sizes

4. Perfect characteristics of crack-proof

5. Smoothness, durability predicted

6. The dies hole surface has a very high finish

7. Fast delivery time at about 7-10 days after receiving your payments

Application

Monocrystalline Diamond Wire Drawing Dies Application:

It is widely used to drawing all kinds of wire such as electronic devices, radar, television, instrumentation and aerospace, such as the use of high-precision wire, as well as commonly used tungsten wire, molybdenum wire, stainless steel wire, wire cable wire and a variety of alloy wire

Parameter Table

TYPE	DIE SIZE (mm)	STANDARD TOLERANCE (um)	STANDARD CASES
TYPE	DIE SIZE (mm)	STANDARD TOLERANCE (um)	A	B
ND DIES	<0.04	0.5	25	5
	0.04-0.07	0.5	25	5
	0.08-0.19	1	25	8
	0.2-0.39	1	25	8
	0.4-0.59	1	25	10
	0.60-0.10	2	25	10
	>1.0	3	30	15
PCD DIES	D6	0.10-0.15	25	7
	D12	0.10-0.80	30	15
	D15	0.50-1.50	30	15
	D18	1.00-2.30	30	15
	D21	1.60-3.40	30	15
	D24	2.60-4.60	42	20
	D27	3.00-5.80	55	24
	D30	4.00-11.20	55	24
	D33	6.00-12.50	60	28
	D36	8.00-13.50	70	35
	D	12.00-22.00	70	35
	D	20.00-32.00	85	40

Shapes/drawing Reference

Wire	Hard Wire			Soft Wire
Regular Standrad	Stainless steel	Copper-clad steel	Tungsten, tantalum	Copper wire	Aluminum wire
Antry Angle	80°	80°	80°	80°	80°
Lubrication Angle	35°	35°	35°	35°	35°
Reduction Angle	14°±2°	14°±2°	12°±2°	16°±2°	18°±2°
Bearing Length	0.2-0.5D	0.2-0.6D	0.2-0.8D	0.2-0.5D	0.2-0.5D
Relief Angle	25°±2°	25°±2°	25°±2°	25°±2°	25°±2°
Exit Angle	60°	60°	60°	60°	60°